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=C2=AB= Nikon D90=20 Contains Eye-Fi Easter Egg | Main | Five = Ways=20 Amazon Can Improve the Kindle 2.0 =C2=BB

Gadget Designers Push the Limits of Size, = Safety

By Brian X. Chen 3DEmail=20

August 28, 2008 | 9:19:14 = AMCategories: Batteries= , Design, Handhelds= , Innovations= , Notebooks= , Phones = =20

Just as small, fast-moving mammals replaced lumbering dinosaurs, = pocketable=20 gadgets are evolving to fill niches that larger, deskbound computers = can't=20 reach. But as they shrink, these gadgets are faced with problems mammals = face,=20 too, such as efficiently dissipating heat.

The recent example of Apple's first-generation iPod = nanos=20 causing fires in Japan raises the question of whether increasingly=20 innovative product designs are impinging on safety. The nano incident=20 illustrates how risk can increase as devices decrease in size, says = Roger Kay,=20 an analyst at Endpoint Technologies.

"As [gadgets] get smaller, the tradeoffs become more difficult, the = balance=20 becomes more critical and there's less room for error," Kay said. "I'm = not=20 surprised it's happening to the nano because that's the small one. = You're asking=20 it do a lot in a very, very small package and that's pushing the = envelope."

There's no question that industrial designers' jobs have become much = more=20 difficult as the industry demands ever more powerful and smaller = gadgets. With=20 paper-thin subnotebooks, ultrasmall MP3 players, and pinkie finger-sized = Bluetooth headsets becoming increasingly popular, it's questionable = where=20 exactly designers draw the line between innovation and safety. =

Batteries are a key concern. Most gadget-related safety hazards are = due to=20 faulty, cheap battery cells -- the most = obvious=20 case being Sony's exploding laptop batteries in 2006, which heavily = damaged=20 the company's reputation before it conceded to a recall.

Battery-related malfunctions come as a pressing issue because = batteries have,=20 for the most part, stagnated=20 in terms of development. They're also barely shrinking in size = compared to=20 the gadgets containing them. Therefore, designers are forced to design = around=20 batteries, and they're having less and less "wiggle room," Kay said. =

Marijana Vukicevic, senior analyst of power management at iSuppli, = agrees=20 that safety is a concern with innovative new product designs. She's = particularly=20 concerned with how portable devices handle heat. She explained that = since=20 designers, such as Apple's, strive to innovate on the form factor, they = detach=20 themselves from tried-and-true methods that are known to be reliable. =

It's not the outside appearance of gadgets that concerns Vukicevic, = either:=20 The arrangement of chips and layout boards in portable devices are = subject to=20 increasingly draconian size restraints.

"When you have a constant change in the devices, I think you have = less room=20 to prove designs," Vukicevic said. "That's more of an issue especially = with=20 portable devices because ... the changes are not, 'Let me move this from = there.'=20 The changes are always radical."

Howard Nuk, creative director of design consultant Frog Design, = acknowledged=20 that risk comes into play with innovative new product designs, but he = said=20 manufacturers and designers put diligent effort into testing new = products before=20 they make their way out the door.

Nuk explained that the challenge for designers isn't simply to make = products=20 smaller. While at first glance the trend in technology seems to be that = devices=20 are simply getting smaller, a more precise way to put it is that they're = evolving into gadgets designed around humans rather than what gadgets = can do, he=20 said.

"What we're noticing now is less the idea of miniaturization but more = so the=20 idea of lifestyle optimization," Nuk said. "Right now we're at the point = where=20 technology can be more or less be any size. The focus is miniaturization = in just=20 the right spot to hit the perfect balance between comfortable = interaction and=20 pocketability."

Nuk used Apple as an example of how "pocketability" has evolved. When = you=20 compare the awkward= , boxy=20 shape of the original iPod with the sleek, rounded lines of the = iPhone 3G,=20 you'll notice the major difference (aside from functionality) is the = depth of=20 the handset, making it thinner and easier to fit in your pocket.

By contrast, the width and height of the iPhone are actually greater = than=20 those of the first-generation iPod. If the iPhone's screen were any = smaller, web=20 browsing wouldn't be as convenient and videos wouldn't be as pleasant to = watch=20 -- two key strengths that catapulted the iPhone to success.

However, Nuk added that if designers spend too much time testing a = product=20 for safety, technology would be at a standstill.

"Anything that is new definitely opens itself up to more risk, but = without=20 risk there's no reward," Nuk said. "We [designers] like to push limits = as much=20 as possible ... and there has to be due diligence in testing. But if you = sit=20 there and test and test and test you lose the chance to be = innovative."

Photo: An = exploded Dell=20 laptop at Yahoo headquarters prompted a building evacuation on Sept. 20, = 2006.=20 Uvince/Fl= ickr

Stumble

=20

Um... Correct me if I am wrong but the problem with the ipod nanos is = with=20 the LiPo battery and not because the ipod nano is small.. Smaller = electronics do=20 not necessarily mean that there is a greater fire risk...

Posted by: webqaz | Aug=20 28, 2008 12:07:43 PM

@webqaz - you are not wrong... and I think the article itself didn't = do a=20 good job of explaining it, at least not before I got bored. The problem = is=20 people put those nanos in places, like their pocket or a toaster, where = they=20 can't dissipate heat very well... and thus they are at more risk. =

Posted by: optimusPaul=20 | Aug=20 28, 2008 12:15:05 PM

Maybe it wasn't well stated, but I think the point was that as you = make=20 devices smaller, people are going to do things like put them in their = pockets=20 and that will have consequences from a safety standpoint.

Posted by: James | Aug=20 28, 2008 12:38:37 PM

Both of the links about the iPod and the Sony laptops explain that = they were=20 battery problems. The fifth paragraph in this very story says that = "Batteries=20 are a key concern. Most gadget-related safety hazards are due to faulty, = cheap=20 battery cells..."

And optimuusPaul, what's the point in owning something like an = iPod Nano=20 if you can't put it in your pocket without getting burned? I understand = the need=20 for it to dissipate heat, but you would think that they'd be smart = enough to=20 know that people were going to put these things in their pockets (where = else?)=20 and test them accordingly.

The real problem is companies that are either too dumb to predict = what=20 their customers are going to do with their products, or who don't care = enough to=20 test them thoroughly and make sure they will work as intended in = someone's=20 pocket without setting their pants on fire.

That, and using cheap, faulty batteries to try to save a buck. = Seriously,=20 Apple, when has using cheap materials EVER paid off for anybody? = Something=20 ALWAYS goes wrong with a product that some company tried to cut corners = on. Why=20 do you people even bother to still try? Just do it right the first time, = you=20 boobs.

Posted by: Henry | Aug=20 28, 2008 12:52:38 PM

No guys... the size. Electricity is hot, and heat needs to be = disapated.=20 Smaller size =3D less area from which to disapate heat.

It doesn't take much power to operate a wristwatch, but an ipod has = much=20 greater energy requirements. This is why a wristwatch does not get hot, = but an=20 ipod does.

I don't know where in the story this wasn't clear. Don't smoke until = -after-=20 you are done reading the news.

Posted by: Micah = Czar |=20 Aug=20 28, 2008 1:22:12 PM

Actually size does matter.. :p

Yes the cells are the source of the majority of the problem, theres a = lot of=20 energy flowing through those cells. Larger devices have better capacity = for=20 absorbing and/or dissipating the heat that those cells generate, even if = their=20 own design doesnt do it efficiently on its own.

Take away that room for error and you get greater risk.

Posted by: david = b | Aug=20 28, 2008 1:30:46 PM

OK, this is where that "due diligence in testing" comes in. The = designers can=20 pretty much go as far as they want until they're reigned in by the = product=20 testers. It's more the fault of QC than it is the designers - I would = bet good=20 money that the designers aren't going 'ok, so they have this nano and = then go=20 explore a live volcano - how's that micro heat sink working = now?'

Posted by: mac=3Dartsylove | Aug=20 28, 2008 2:00:46 PM

See more Gadget=20 Lab

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Gadget Designers Push the Limits of Size, = Safety

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